8-26-2024
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OWNER'S
MANUAL
HP GOLD CUP & SILVER STAR ENGINE
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READ
EVERYTHING FIRST! THEN START YOUR ENGINE.
We
won't cover problems associated with improper operation under
warranty.
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SILENCER |
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The
compact silencers and tuned pipe silencers made by HP
are tuned to the respective engines. A variety of manifold
is available which will fit also to your model. |
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FUEL |
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RUNNING
IN PERIOD. Normal glow fuel without nitro-methane, after
running-in period glow plug fuel with 5~10% ntiro-methane,
maximum power glow plug fuel with 10~25% nitro-methane.
Old
or minor quality fuel can corrode metal surfaces and
destroys the egnine.
Fuel
with synthetic oil tnds to run lean while airborne.
A slightly richer setting that that castor blended fuels
will prevent leaning out of the engine. Changing viscosities
of different fuels may affect the needle settings of
the carburetor.
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GLOW
PLUGS |
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In
general, use hot glow plugs if temperatures are
low, engine has low compression, and fuel has no nitro-methane.
Use
cold glow plugs if temperatures are high, engine
has high compression, glow plugs are often damaged,
and fuel has high nitro-methane.
Voltage
of glow plug battery should not exceed 2V.
Strong
vibrations can also damage glow plugs. Mount your engine
firmly and balance props.
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PROPELLERS |
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Propeller
should always be balanced properly and must be free
of damage.
Spinners,
may not press on prop-blades.
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AIR
CLEANER |
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Especially
while installed in cars or ground vehicle, use air cleaners
to prevent dust and dirt from being sucked into the engine. |
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ENGINE
INSTALLATION |
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Mount
the engine firmly and avoid unnecessary vibrations.
Aluminum engine mounts or metal mounting beams are to
be preferred. The mount bores should be in line with
the engine mounting holes. The crankcase could be distorted
if the mounting screws are forced into their holes.
Make sure that the air intake of the carburetor is unobstructed.
The
fuel tank should be as near to the engine as possible,
tank centerline to be at spraybar level.
The
use of pressurized fuel system is recommended. The necessary
pressure is supplied by the silencer - every HP-silencer
is fitted with a pressure nipple. The pressure tubing
from the highest point of the tank should be short and
free of kinks. A fuel filter between tank and carburetor
helps to avoid fuel supply problems.
WARNING:
Never run your engine without silencer.
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STARTING
PROCEDURE |
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Before
every starting procedure, you should check without connected
glow plug whether the engine turns freely. If not, the
engine is flooded and excessive fuel has to be removed.
Screw
out the glow plug and turn the prop quickly to throw
out excessive fuel.
Screw
in glow plug again and start the engine with connected
battery.
WARNING:
If
you apply an electric starter, make sure that the engine
is not flooded. Liquids cannot be compressed and will
prevent engine from turning. Heavy damages of the piston
pin, connecting rod, and crankpin may result. These
damages are not covered by warranty.
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BREAKING-IN
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During
the break-in period care should be taken not to overload
the engine. The following rules should be observed:
1.
Best way to break-in your engine is to fly it. Don't
use too large and too heavy models.
2.
Breaking-in props should have fine pitch.
3.
Use a fuel with a minimum content of 20% castor oil.
4.
Make sure that your engine is operating in reasonably
clean air. Dust and dirt ingested can ruin your engine
quite quickly.
5.
During the first few minutes of operation the needle
valve must be adjusted to a rich setting, with the engine
"four-stroking". Subsequently, the mixture
is leaned out the point where the engine just picks
up "two stroking". With this setting, the
engine is allowed to empty the first tankful of fuel
on the ground.
6.
With this carburetor setting, proceed to flying the
engine (2-3 flights, without vertical maneuvers). When
the engine shows signs of leaning out, land the model
and re-adjust needle valve. For further flights, the
mixture can be leaned out gradually, but yet without
adjusting the needle valve for full power.
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ADJUSTING
THE CARBURETOR |
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1.
Give the engine time to warm up.
2.
At first, the engine is set for maximum RPM with the
main needle valve as customary. Then the throttle valve
is closed, leaving open a slit of only .5mm approx.
3.
Close the throttle valve and reopen it after 3-4 seconds.
If the engine picks up slowly only and/or smokes and
"coughs", the idle mixture is too rich. To
amend, lean out the idle needle valve clockwise by a
small increment at a time.
4.
If the engine stops abruptly when the throttle valve
is opened, the idle mixture is too lean. To amend, turn
the idle needle valve anti-clockwise.
The
carburetors are supplied factory-adjusted. In case you
should alter the basic adjustment by accident, here
are a few notes on the basic setting: Using
a pressurized fuel tank, unscrew the full-throttle needle
about 4 turns (counter-clockwise). Screw in the idle
needle until it stops, then unscrew it about 2-1/2 to
3-1/2 turns (counter-clockwise). Screw in the stop screw
until the throttle slide remains open by about 1/2-1mm.
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HP
SLIDE CARBURETOR |
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The
Hirtenberger slide carburetor incorporates a piston-operated
injection system, which injects extra fuel into the
motor's intake when the throttle is opened rapidly.
The
special shape of the throttle slide ensures that the
variation in intake cross-section remains constant.
This feature makes it possible to adjust the motor's
speed precisely over the entire opening range of the
carburetor.
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ACTUAL
STARTING |
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The
motor should be started with the carburetor at the idle
position. The full-throttle setting is adjusted first.
Screw in the full-throttle needle clockwise until the
motor leans out from a four-stroke to a two-stroke.
Only apply full throttle for brief periods, to avoid
running the motor too fast. This process of adjusting
from "rich" to "lean" should be
repeated a number of times in order to find the ideal
setting for an even two-stroke. The final setting can
only be found by field testing - usually the motor then
needs to be set a little "richer".
The
carburetor's idle setting can now be adjusted. To do
this, close the throttle slide to about 1mm. If the
motor stops after a brief rise in running speed, then
the idle needle must be unscrewed (counter-clockwise)
until the motor continues running evenly when the throttle
slide is closed.
If,
on the other hand, the motor cuts out after a longish
period with the running speed gradually falling, then
the idle mixture is too rich, and the idle needle must
be screwed in (clockwise) until an even idle is obtained.
If
the motor stops running when the throttle slide is opened,
then the idle mixture is set too lean. Unscrew the idle
needle until the motor accelerates cleanly without hesitation.
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LIMITED
WARRANTY
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Your HP
Model Engine has passed rigid factory inspections and is warranted
to be free from defects in materials and workmanship for a
period of 90 days (read warranty).
Retain your sales receipt as the as proof of purchase and
date of purchase is required.
This warranty
does no apply to damage caused by:
1. Shipping
and handling.
2.
Improper break-in.
3.
Use of fuel other than specified.
4. Crash,
misuse or abnormal service.
5.
Use of muffler or tuned pipe not approved by RJL.
6.
Any modification, alteration, or abuse of the engine.
7.
Use for purposes other than engine was designed.
8.
Use of improper type glow plug.
9.
Plugging of vent line on bottom of engine.
10.
Running engine without adequate cooling.
11.
Use of incorrect size propeller.
12.
Rusted internal parts.
13.
Damage caused by hydraulic lock.
Other
exclusions from warranty are marring or scratching of the
finish, any incidental or consequential damages caused by,
or resulting from, a defect in material or workmanship, and
normal wear.
DO
NOT DISASSEMBLE YOUR ENGINE! Doing so will void your warranty.
No exceptions! Call us first and explain your problem.
Our liability
under this warranty is limited to the repair or replacement
of the defect or defective part at our factory and does not
include inbound shipping expenses. Specifically, no responsibility
is assumed for any damage to any model, accessory, radio control
equipment, person or property resulting from a crash in which
a RJL or HP model engine is used.
WARRANTY
CARD MUST BE MAILED WITHIN 10 DAYS OF PURCHASE.
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Any questions?
CONTACT US
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